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Product Information

Product Index :: Safety Solutions :: Safety Sensors

F3SJ Ver.2 Safety Light Curtain (Type 4)

F3SJ Ver.2 Safety Light Curtain (Type 4)

Download Product Brochure

* Ordering information

* Specifications

* Configurations

* Dimensions, and etc

 

  can be found in our PDF brochure.

 

 

 

Simple. Easy To Use.

The New Standard in Safety Light Curtains.

  • The lineup also includes models with S-mark certification.

  • New models for body protection or presence detection.

Wire-saving Devices (Sold separately)

   
To Connect to Muting Sensors:

F39-TC5 Connector Terminal Box (Muting Terminals for F3SJ-A)

 

F39-TC5 Connector Terminal Box

 

Significantly reduces amount of wiring between Safety Light Curtains and Muting Sensors
  • Provides IP67 protection against water and dust.

  • Connection using connectors significantly reduces wiring work.

  • The wiring status can be checked at a glance with the LED indicators.

  • The Support Software can be connected, enabling on-site adjustment of a Light Curtain.

  Datasheet

 

 

 

To Connect to Safety Relays:

F3SP-T01 Safety Terminal Relay (for F3SJ-A[][][][]P[][])

 

F3SP-T01 Safety Terminal Relay

 

Simplifies wiring from Safety Light Curtains to the Safety Relay outputs
  • Simplifies wiring inside the panel and helps prevent incorrect wiring.

  • Terminals are numbered to make it easy to check terminal connections.

  • Replacement of relays is easy, improving maintainability.

  • Screw-less clamp terminals eliminate the need for extra tightening.

  • The Support Software can be connected, enabling on-site adjustment of Light Curtains.

  Datasheet

 

 

Muting Functions

 

The muting function temporarily disables the Safety Light Curtain when an object must pass through the detection zone, such as when supplying a workpiece to your equipment.

 

"Partial muting", which further heightens the level of safety, and "position detection muting", which allows muting when the safety status can be determined by the position of a machine (such as a robot), have been newly added to the muting function.

 

 

Partial Muting

 

Partial muting raises safety by muting only the beams of the Safety Light Curtain in the area where the workpiece passes through, while preventing muting in all other areas.

 

The Safety Light Curtain beams in all areas other than where the workpiece passes through are constantly ON. Only the beam of the Safety Light Curtain that would be interrupted by the workpiece are muted.

 

 

Position Detection Muting

 

This is used in applications where the workpiece is set in position each time by an operator, and then a turntable or positioning robot moves the workpiece to the area where the work is done. A limit switch or other means is used to detect when the robot is in a safe position, and muting is then applied.

 

Position Detection Muting

 

 

Blanking Functions

 

When a part of a machine is located inside the detection zone of the Safety Light Curtain, the safety output will normally remain OFF and the machine cannot operate. The blanking function makes it possible to disable specific beams for applications such as this.

 

 

Fixed Blanking

 

The beam that would otherwise be constantly interrupted by the workbench is disabled.

 

 

Floating Blanking

 

In this case, 2-beam floating blanking is set. If three or more beams are interrupted, the output goes OFF.

 

 

Warming Zone

 

A warning zone can be set to alert people before they enter a danger zone.


For example, you can set the F3SJ to generate only an alarm when someone approaches the danger zone, and to turn OFF the control output when someone actually enters the danger zone. You can also divide the detection zone for a single F3SJ into two zones, or set a warning zone for multiple, series-connected F3SJ Units. Plus, the auxiliary output can be used to activate a flashing lamp as a warning to alert the person before turning OFF the machinery.

 

 

Dividing the zone between series-connected sensors

 

Dividing the zone between series-connected sensors

 

 

A single sensor can also be divided

 

A single sensor can also be divided.

 

 

Any doubts about the safety of your machinery?

Selecting a device is as easy as 1-2-3

 

Step 1: Select the required sensor length

The F3SJ incorporates the "perfect fit" concept that is the feature of OMRON's other safety light curtains. With a line-up of products in 1-beam increments, you can find the sensor that fits your setup perfectly. Refer to the list of sensor models on pages 10 and 11 to select the minimum sensor length required to cover the area you want to protect.


(Note: We can also manufacture sensors with lengths not included in the list of models. For details, please consult your OMRON sales representative.)

 

sensor length=protective height

 

 

Step 2: Select the output transistor

Choose the PNP type when installing in safety system configurations that comply with the Machinery Directive or when using with a dedicated controller (F3SP-B1P or F3SX). NPN types are also available as standard products when replacing existing area sensors.

 

 

Step 3: Select the application

In addition to finger protection, hand protection, and hand/arm protection models, new models have been added that detects a leg or the presence of a person.
For areas where there is only a short distance to the source of danger, select a finger protection model. For areas where there is some distance to the hazardous point and where the machinery stops with sufficient time to spare, choose an economical hand/arm/body protection model.


(Note: After selecting the type of device, calculate the safety distance and change your selection if necessary.)

 

Finger, hand and arm protection

Leg/body-protection and presence detection

Select your safety light curtain

 

 

 

A light curtain that is thin, simple to use, and easy to install

 

The SD Manager PC Setting Support Software helps reduce the time required for installing and troubleshooting the Safety Light Curtain.

Beam alignment is easier. The ambient incident light intensity can be checked. The error log can be displayed.

Setting Console: When you don't want to carry a personal computer onto the worksite, the Setting Console is a handy way to set parameters and check the system status.

The thin sensor saves valuable space

The sensor is 6 mm thinner than our previous models. When you include the newly designed mounting brackets, which also enable beams to be aligned after the sensor is mounted, the total thickness is 26 mm - a reduction of 19 mm compared to previous models. The low profile means the sensor will not get in the way when adding safety applications to existing equipment.

The thin sensor saves valuable space

 

Flexible cable with a 5 mm bending radius makes wiring a snap

The F3SJ cables (0.3 m) have M12 connectors and can be routed in any direction. Problems with connector compatibility have been eliminated

Free-directional cables can be routed down, back, left or right. Flexible cables with 5-mm bending radius can be adhesively mounted to the floor.

 

The included standard mounting brackets are easier than ever to use

The included mounting brackets, which are suitable for general use, have been redesigned with ease of use in mind. The new design allows easy screwdriver access, even when mounting in tight spaces. Also, after aligning the beams, screws can be tightened while oriented perpendicular to the lens surface, just like the panel mounting screws. On previous models, the carefully adjusted beam angles would sometimes come out of alignment when tightening the final screws. This problem has been solved with the F3SJ, because the screw-tightening direction is different from the angle adjustment direction. The result is reduced installation time.

The direction of all screws can be oriented perpendicular to the lens surface. Easy screwdriver access. The sensor can be rotated along its axis. Beam alignment can be fine-tuned, even when adhesively mounted on a surface.

 

Side-mounting in tight spaces is simple

When using standard mounting brackets to mount a sensor on its side, the bracket protrudes outward in front of the lens surface. When this protrusion is of concern, use the F39-LJ2 side-mounting brackets (sold separately).

Easy side-mounting in tight spaces

 

Easy to change from previous models

When replacing your previous standard multi-beam area sensor, use the F39-LJ4 top / bottom mounting bracket B (sold separately), which features enlarged mounting holes.

Can be used with a pitch of 18 to 20 mm

 

 

 

Omron makes safety circuits simple

 

Space-efficient & low-cost setup

 

This setup, which only OMRON can provide, features a sensor unit with an output feedback function required for Safety Category 4. Simply by using a single G7SA or a pair of G7S-E safety relays, you can easily and economically configure a Category 4 safety circuit.

The built-in external device monitoring function eliminates the need for a safety relay unit.

 

 

Wire-saving setup

 

Using single safety relays requires a lot of labor for wiring. To simplify the connection process, use F39-JC[]B two-connector cable and an F3SP-B1P dedicated controller.

Cables with connectors on both ends make connection a snap, and wiring errors are prevented.

 

 

Multi-input safety circuit setup

 

When an emergency stop push-button switch or door switch is used with the F3SJ-A light curtain, the safety circuit may become complex, making circuit design difficult. For this, we recommend using the F3SX safety controller. Select the ideal model according to the required input combination. Use an F39-CN5 branch connector (sold separately) to significantly reduce the amount of labor required for wiring to the terminal block.

Multi-input safety circuit setup diagram

 

 

Are you satisfied with your current safety light curtain?

 

Resistant to mutual interference. No wiring between sensors and no interference for up to 3 sets.

 

OMRON has developed a unique interference light prevention algorithm that automatically prevents malfunction, even when light is received from 3 sets. This feature is ideal for applications where it is not possible to perform wiring with an interference sensor, such as between an AGV and installed equipment.

 

AGV

 

 

Maximum protective height of 2495 mm. Series connection is more convenient than ever.

 

Sensors with protective heights of up to nearly 2.5 meters are available for applications that involve large-sized workpieces. And if you happen to make changes in the future, you can always extend the protective height with series connections. Up to 4 sets, or 400 beams, can be series-connected, and with series connection cables up to 15 meters in length, applications can cover a wide area.

 

Long protective height

 

 

No bottlenecks in workflow. Free-location brackets make vertical installation easy.

 

To create "perfect fit" installations with no dead zones or extra space when making series connections in L- or U-shaped configurations, use the F39-LJ3 free-location mounting brackets (sold separately) and F39-JJR06L Side-by-side Series Connection Cable.
In addition to the F39-JJR06L mentioned above, the F39-JJR15L and F39-JJR3W etc. can also be used with series connection cables.

 

Application: U-shaped configuration

 

 

Combine safety and productivity with a controllerless muting function

 

The "muting function" temporarily disables the light curtain when an object must pass through the detection zone, such as when supplying a workpiece to your equipment. In the past, this function required a dedicated "muting controller". but now it is built into the F3SJ. To use the muting function, purchase the F39-CN6 key cap for muting (sold separately). The muting function is enabled simply by replacing the unit's cap with this key cap. In addition, a muting sensor that determines the muting timing, as well as a muting lamp that communicates the muting status to other operators, should be connected to the F3SJ.

Built-in muting: No controller required. Simply attach a cap (sold separately) to the sensor.

 

 

A new and improved LED indicator

 

The incident light level indicator uses orange LED lights for LEVELS 1 to 3, and green LED lights for LEVELS 4 to 5. The green LED lights indicate that a stable amount of light is being received. The error indicator uses a variety of illumination and blinking patterns, enabling more detailed diagnosis results to be communicated via the display.

 

Improved LED indicator

 

 

Safety is not compromised if you forget to connect a series connection cable

 

The connectors for series connection feature an intelligent design. With previous models, series-connected sensors would operate independently from others when a series connection cable was accidentally left unconnected, such as when equipment was moved. The F3SJ design addresses this issue. To connect a series connection cable to the F3SJ, remove the key cap that is required when the sensor is used by itself. The sensor does not operate by itself without the key cap, so safety will not be compromised if you happen to forget to connect the cable.

 

Operates as a single sensor when the cap is attached. Does not operate without the cap.

 

 

Complies with the latest international safety standards and regulations

 

Like previous Category 4 safety light curtains, the F3SJ conforms to the latest required safety standards and regulations. Since the F3SJ also complies with IEC61508, the international standard for functional safety, safety is ensured regardless of where it is used.

Standards: CE, JIS IEC, OSHA. ANSI/RIA, cUL

 

• Can be used with equipment subject to US OSHA standards (29 CFR 1910.212).

• Satisfies the requirements of the ANSI/RIA R15.06-1999 standards for industrial robots.

• Models are also available which have received S-mark certification from the Korea Occupational Safety and Health Agency (KOSHA). These models have an “-S” at the end of the model number.

 

 

New core technology that supports reliability and customizability

 

The quality of safety light curtain performance is determined by the quality of the emitter/receiver elements. With previous models, one faulty beam resulted in the malfunction of the entire sensor. However, the F3SJ features a newly developed "1-bit module" that integrates the lens and other optical parts with the emitter IC and receiver IC, which are key devices. With characteristic inspection performed on each beam, as well as a thorough quality traceability system using 2D code, performance is assured.

The board-free "1-bit module" is freely mounted on flat cable.

 

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