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Product Index :: Sensing Solutions :: Displacement Sensors :: Displacement

ZX-GT Smart Sensor (Wide Laser Beam CCD Measurement Type)


ZX-GT Smart Sensor (Wide Laser Beam CCD Measurement Type)

 

Download Product Brochure

* Ordering information

* Specifications

* Configurations

* Dimensions, and etc

 

  can be found in our PDF brochure.

 

 

 

10-µm Accuracy by 500-mm Range

  • New standard for dimension measurement.

  • Cutting-edge laser technology.

  • Longer, but easier to use.

Features

 

Measurement at Any Position   Best in Class 500 mm

 

Measurements can be consistently taken within a 500 mm area, whatever stage the work is at or whichever way it is inserted. It can now be set to positions without interference from the work feed and without limitations of size of work area.

Measurement can be consistently taken within a 500-mm area.

 

 

10-μm by Non-contact Method   Best in its Class

 

ZX-GT is the only Sensor with the ability to measure and locate position to an accuracy of 10 μm without contact. Unlike conventional through-beam Laser Sensors, the ZX-GT s unique algorithm has the flexibility to meet a wide variety of applications, including the ability to accurately measure glass and mirror surfaces.

 

 

Compact like Palm-Top   One of the Smallest in its Class

 

Compact sensor head that can be set in the gap between equipment. Its compact controller is a continuation of the ZX Series.

 

 

1/7 in Speed Compared with Conventional Products

 Omron s Unique TRIO Algorithm

 

With Omron s unique TRIO (Triple parallel processing) algorithm, it is possible to take 2000 high-speed samples per second, 7 times greater than previously possible, greatly reducing tact time.

0.5 ms (1/7 of the previous speed)

 

 

Cutting-edge Laser Technology

 

Strong Temperature Compensation

 

It is important to eliminate the influence of temperature to ensure the accuracy of a measurement. However, the temperature in the field environment changes according to the time and the season. With the ZX-GT, which employs CCD method, the influence on the resolution from temperature changes is greatly reduced leading to an error rate as low as 0.01% (2.8 µm*).


* This is a representative case. Please see the specifications table for the details of the relevant conditions.

Fluctuation in Measurement Value: Using CCD method, consistent measurement achieved even with variation in temperature.

 

Dedicated Glass Detection Function   Integrated MRC Filter

 

The detection of edges has been a problem for transparent objects with traditional transmission-type Sensors. However, ZX-GT adopts OMRON's unique MRC filter (Mirror Reflection Cut Filter) and CCD methodology. It can accurately detect work that reflects light such as mirror-finished surface or work that allows light to pass through such as glass (including coated glass).


* MRC Filter: OMRON's proprietary optical filter.

 

CCD elements detects a slight shadow created when a laser light hits the edge of the glass to determine the position of the edge.Even effective with mirror finished surfaces.

 

 

Super Parallel Beam   Collimate Optical Technology

 

With OMRON's unique collimate optical technology, the closest to ideal parallel beam is created. Errors are controlled in the measurement area and the longest and most accurate measurement is achieved.


* Collimate Optical Technology
Collimate optical technology allows laser lights to stay parallel using mirror reflection and lens refraction effects, to take advantage of the laser light's high-level of directivity.

 

Collimate Optical Technology allows laser lights to stay parallel using mirror reflection and lens refraction effects, to take advantage of the laser light's high-level of directivity.

 

 

CCD Processing Algorithm   Sub-pixel Processing

 

CCD detects the shadow made from measurement objects and by performing sub-pixel calculation, it achieves 10 μm level accuracy.

 

Measurement accuracy is within 10 µm.

 

 

Longer, but Easy to Use

 

3-way Optical Axis Adjustment (Patent Pending)   First in the industry

 

Three optical axis adjustment functions are integrated for the industry's longest measurement. This function provides the optimal adjustment when the sensor head is installed on-site.

 

Optical Axis Adjusment using Sensor Head, Controller and PC.

 

 

30-m Cable Extension   Longest in the industry

 

The emitter and receiver do not need to be connected with each other. Each cable can be extended up to 30 m. It is perfectly suited for installation into large-scale production line.

 

30-m cable extension

 

Application Examples

 

Automotive & Automotive Components

<Outer diameter measurement>

 

Diameter Measurement of Metal Objects

 

Diameter measurement of metal objects

 

 

Diameter Measurement of Large-scale Pipe

 

Diameter measurement of large-scale pipe

 

 

Diameter Measurement of Crank Shaft

 

Diameter measurement of crank shaft

 

 

Automotive & Automotive Components

<Glass-edge measurement>

 

Glass Alignment for the FPD Industry

 

Glass alignment for the FPD industry

 

 

Automotive & Automotive Components

<Insertion-amount measurement>

 

Notch Position Detection of Glass Wafer

 

Notch position detection of glass wafer

 

 

Automotive & Automotive Components

<Lead-pitch and diameter measurement>

 

Width and Spacing Inspection of Lead Frame

 

Width and spacing inspection of lead frame

 

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