ZUV Series Smart Curing System

New Ultraviolet LED Curing

Achieve precision adhesion with no heat damage to components using 365-nm clear optical irradiation. A massive reduction in running costs is also achieved through a long 10,000-hour life and reduced power requirements through irradiation only when required.

Building LEDs into compact heads enables 4 heads to be connected without requiring power distribution. Short tact time and precision adhesion means multiple locations can be joined at the same time. In addition, adhesion patterns and timing for each head can be controlled independently. (The image shows UV irradiation.)

Max irradiation of 6000mW/cm²* Stronger Than Lamp Irradiators  NEW!

The new ZUV provides you with the maximum irradiation of 6000mW/cm², which the previous LED models were unable to achieve. With a lamp irradiator, the more CH heads you use at a time, the smaller the power becomes. In comparison, LED irradiators has built-in light source in each CH head, which enables you to use several CH heads with the same maximum power. Also, the 3-10 dia. spot irradiation is suitable for actual resin coating area.

* When measured with Ushio’s UV Meter (Model UIT-150) at a suggested distance.

1/4 Production Time (compared to our previous models)  NEW!

By irradiating with 6000mW/cm², ZUV saves production time by 1/4 compared to our previous models. Suitable for operations with large daily production volume, such as bonding mobile phone camera module and pickup lens.

UV Irradiation with Minimal Heat Damage

High-power 365-nm UV-LED used as light source.
In contrast to lamp irradiation, the light is clear and free from the infrared light found with rising temperatures. This enables high-precision adhesion with minimal damage to components.

Reduced Running Costs

Uses long-life LED (10,000 hours, see note).
No need to waste time changing bulbs because power-conserving design means
the LED is lit only when required. (Note: At 100% irradiation power.)

Note: Irradiation time/operation time = 1/3

Three Spot Sizes

Change the spot size simply by replacing the head lens.
Choose from 3 lenses for reliable adhesion with the best spot size for the workpiece.

Smallest Body in Industry (See note.)

Super-compact body, approximately 1/8 size of existing lamp irradiators. Use the ZUV Series with confidence not only as part of cell production lines but also incorporated into small devices. Heads connect to the rear for easier handling.

Note: OMRON statistics, April 2005

Independent Control of 4 Heads

Reduced tact time and high-precision adhesion enables multiple locations to be joined at the same time. High precision adhesion can be achieved with programmable pattern irradiation.

Easy-to-read LED

A simple and easy-to-understand LCD enables simple settings using icons and displays irradiation status during operation.